ASME SB163 MONEL 400 (UNS N04400) Nickel Alloy Seamless Tube for Heat Exchanger and Condenser

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ASME SB163 MONEL 400 (UNS N04400) Nickel Alloy Seamless Tube for Heat Exchanger and Condenser

The ASME SB163 MONEL 400 (UNS N04400) is a premium nickel-copper alloy seamless tube specifically engineered for critical heat transfer applications in highly corrosive environments. Manufactured to strict ASME boiler and pressure vessel code standards, this alloy combines 67% nickel and 30% copper to deliver exceptional resistance to seawater, acids (including hydrofluoric and sulfuric), alkalis, and high-temperature steam. Its unique metallurgical structure provides immunity to chloride-ion stress corrosion cracking while offering superior thermal conductivity (21.8 W/m·K) for efficient heat exchange. The product is extensively used in shell-and-tube heat exchangers, condensers, and other pressure vessels where reliability in aggressive media is paramount, particularly in chemical processing, offshore oil & gas, marine engineering, and power generation applications.

Equivalent Grades

1.Chemical & Mechanical Properties

Mechanical Properties

2. Key Adventages

• Superior Corrosion Resistance

Excellent seawater resistance - Ideal for desalination, marine and offshore applications

Resists acids/alkalis - Performs well in sulfuric acid, hydrofluoric acid and alkaline environments

• Outstanding Mechanical Properties

Wide temperature range: Maintains properties from -196°C to 480°C

High strength & ductility: Tensile strength ≥480MPa, elongation ≥35%

• Industry Compliance

Multi-standard certified: Complies with ASME SB163, ASTM B163/B165, etc.

Rigorous QC: Includes EN 10204 3.1/3.2 material certificates

• Application-Oriented Design

High thermal conductivity (21.8 W/m·K) for efficient heat transfer

Custom solutions: U-bending, special sizes & surface finishes available

• Long-Term Cost Efficiency

Extended service life: Corrosion resistance reduces replacement needs

Low maintenance: Resists biofouling, minimizing cleaning costs

3. Key Applications

• Oil & Gas Industry

Offshore platform heat exchange systems: Seawater coolers, crude oil heaters

Gas processing equipment: Amine exchangers, sour gas condensers

Subsea pipeline systems: Heat transfer components for subsea equipment

• Chemical & Petrochemical Industry

Strong acid media exchangers: Sulfuric/HF acid production equipment

Chlor-alkali industry: Electrolyzer heat transfer parts

Polymer production: High-temperature monomer condensation systems

• Power & Energy Sector

Nuclear plants: Steam generator U-tubes, spent fuel cooling systems

Thermal power plants: FGD system heat transfer components

Geothermal power: High-salinity geothermal fluid handling equipment

• Desalination & Marine Engineering

MED plants: Evaporator tube bundles, brine heaters

RO systems: High-pressure seawater pre-treatment exchangers

Marine systems: Engine coolers, ballast water treatment units